Machines for FAST/SPS sinter pressing | Dr. Fritsch
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LSP 100

FAST/SPS-Sintering Press

LSP 100

Machine for Universities and Research Institutes

  • FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
  • Suitable for small parts 10-30mm
  • Compact design and attached wheels allow flexible positioning in laboratory
  • technical data: to be announced

MSP 5

FAST/SPS-Sintering Press MSP 5

Machine for continuous production: after the sintering process in the FAST/SPS Sintering Press MSP 5, the workpiece can be shifted under inert gas and vacuum to the optional Cooling Unit MSC 5. For materials with long cooling times, this increases the productivity significantly.

  • FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
  • Suitable for high quantities as well as large sintering parts
  • Small footprint and compact design allows flexible installation on one work floor.
  • Various automation solutions available upon request incl. external pre-heating
  • Electrical Power: 420 kVA
  • Pressing force: Max. 5000 kN (range: 10-100%)
  • Graphite electrodes (LxWxH) in mm: 450 x 450 x 100 or Ø 450 x 100
  • Software for process documentation via PC

Options

  • Cooling Unit MSC 5 with automated transportation of stack under inert gas and vacuum
  • Sintering temperature up to 3000°C
  • Smaller transformer
  • Smaller hydraulic cylinder
  • Second pyrometer measurement
  • Additional measurement of thermocouples (min. 3 pieces) with maximum value control. Not applicable in combination with Cooling Unit MSC 5.
  • Mold handling system (e.g. scissor lift or automation)
  • Insulation of sintering chamber with graphite felt
  • Barcode reader for automated sinter program selection
  • Measurement & recording of vacuum
  • Measurement & recording of secondary current
  • Software for sinter program administration via PC

    MSP 5

    FAST/SPS-Drucksinterpresse MSP 5

    Maschine für kontinuierliche Produktion: Nachdem Sinterprozess in der MSP 5, kann (optional) das Bauteil unter Inertgas/Vakuum  in die Kühleinheit MSC 5 geschoben werden. Für Materialien mit langen Kühlzeiten, reduziert dies die Produktivität signifikant.

    • FAST/SPS-Sintern von Metallbindungen oder keramischen Bindungen durch präzise Temperatur-, Druck-, Weg- und Zeitregelung
    • Geeignet für große Stückzahlen, sowie große Bauteile
    • Kleine Stellfläche und kompaktes Design erlauben flexible Positionierung in der Produktionsstätte
    • Elektrische Leistung: 420 kVA
    • Presskraft: Max. 5000 kN (Bereich: 10-100%)
    • Graphitelektroden (LxBxH) in mm: 450 x 450 x 100 bzw. Ø 450 x 100
    • Prozessdokumentation durch PC-Anschluss mit IPA-NT

    Optionen

    • Kühlstation MSC 5 mit automatischer Überführung des Bauteils unter Intergas/Vakuum
    • Hochtemperatur bis 3000°C
    • Kleinerer Transformator
    • Kleinerer Hydraulikzylinder
    • Zweite Pyrometermessung
    • Zusätzliche Thermoelementplätze (mind.3) mit Maximalwertregelung. Nicht kombinierbar mit Kühlstation MSC 5
    • Automatische Thermoelementzuführung. Nicht erhältich in Kombination mit MSC 5
    • Handlingsystem für Formen (z.B. Hubschere oder Automatisierung)
    • Isolierung der Sinterkammer mit Grafitfilz
    • Barcodeleser für automatische Sinterprogrammselektion
    • Messung und Aufzeichnung von Vakuum
    • Messung und Aufzeichnung des Sekundärstroms
    • Software zur Administration der Sinterprogramme via PC

     

    DSP 535

    FAST/SPS-Sintering Press DSP 535

    • FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
    • electronic stroke measuring
    • high productivity due to short cycle times
    • economical due to vacuum (20 mbar) and inert gas system (up to 5 % H2)
    • pressing force 39 - 461 and 51 - 603 kN
    • total electric power approx. 420 kVA
    • process documentation by PC control system IPA-NT
    • thermo couple box with triple control
    • temperature control in exchange parts

    Options

    • reduction of opening height
    • switchable pressing force: 35 – 414 kN and 47 – 555 kN
    • switchable pressing force: 61 – 725 kN und 76 – 904 kN
    • switchable pressing force: 61 – 725 kN und 76 – 904 kN
    • extended pressing force range: 49 - 482 kN und 173 - 2072 kN
    • temperature measuring with pyrometer up to 2.400°C, higher on request
    • pyrometer measurement through hydraulic cylinder
    • normal temperature with pyrometer measurement, 47 - 555 kN
    • high temperature with pyrometer measurement, 47 - 555 kN
    • insulation of the vacuum chamber with graphite felt
    • additional cooling plates top/bottom for reduction of cooling time
    • active suction
    • UPS („uninterrupted power supply“) for the PLC
    • barcode reader with handheld scanner incl. adjustment
    • fine vacuum 5x10-2 mbar
    • automatic door clamping for overpressure 0,1 – 0,5 mbar
    • larger graphite electrodes
    • high temperature 300 – 2.400° C, incl. laterally fixed pyrometer or trough cylinder
    • three additional thermocouple sockets for display
    • inert gas supply through below graphite electrode
    • repainting
    • machine and control cabinet lighting
    • wax and drop trap for protecting the vacuum pump

     

    DSP 520

    FAST/SPS-Sintering Press DSP 520

    • FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
    • electronic stroke measuring
    • high productivity due to short cycle times
    • economical due to vacuum (20 mbar) and inert gas system (up to 5 % H2)
    • pressing force 39 - 461 and 51 - 603 kN
    • total electric power approx. 250 kVA
    • process documentation by PC control system IPA-NT
    • thermo couple box with triple control
    • temperature control in exchange parts

    Options

    • reduction of opening height
    • switchable pressing force: 35 – 414 kN and 47 – 555 kN
    • switchable pressing force: 61 – 725 kN und 76 – 904 kN
    • switchable pressing force: 61 – 725 kN und 76 – 904 kN
    • extended pressing force range: 49 - 482 kN und 173 - 2072 kN
    • temperature measuring with pyrometer up to 2.400°C, higher on request
    • pyrometer measurement through hydraulic cylinder
    • normal temperature with pyrometer measurement, 47 - 555 kN
    • high temperature with pyrometer measurement, 47 - 555 kN
    • insulation of the vacuum chamber with graphite felt
    • additional cooling plates top/bottom for reduction of cooling time
    • active suction
    • UPS („uninterrupted power supply“) for the PLC
    • barcode reader with handheld scanner incl. adjustment
    • fine vacuum 5x10-2 mbar
    • automatic door clamping for overpressure 0,1 – 0,5 mbar
    • larger graphite electrodes
    • high temperature 300 – 2.400° C, incl. laterally fixed pyrometer or trough cylinder
    • three additional thermocouple sockets for display
    • inert gas supply through below graphite electrode
    • repainting
    • machine and control cabinet lighting
    • wax and drop trap for protecting the vacuum pump

    DSP 615

    FAST/SPS-Sintering Press DSP 615

    • FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
    • electronic stroke measuring
    • high productivity due to short cycle times
    • economical due to vacuum (20 mbar) and inert gas system (up to 5 % H2)
    • pressing force 50 - 650 kN
    • total electric power approx. 180 kV
    • process documentation by PC control system IPA-NT 

    Options

    • extended pressing force range: 5 - 650 kN
    • normal temperature with pyrometer measurement
    • high temperature with pyrometer measurement
    • temperature measuring with pyrometer up to 2.400°C, optionally up to 3.000°C
    • triple control to manual thermocouple box
    • three additional thermocouple sockets for display
    • barcode reader with handheld scanner incl. adjustment
    • active suction
    • UPS („uninterrupted power supply“) for the PLC
    • insulation of the vacuum chamber with graphite felt
    • larger graphite electrodes
    • fine vacuum 5x10-2 mbar
    • repainting
    • wax and drop trap for protecting the vacuum pump
    • measuring and recording of secondary voltage, current and / or vacuum
    • machine and control cabinet lighting
    • magazines
      • MFZ 554
      • FM 512

      DSP 507

      FAST/SPS-Sintering Press DSP 507

      • suitable for research and development as well as production
      • high productivity due to short cycle times
      • economical due to vacuum (20 mbar) and inert gas system (up to 5 % H2)
      • pressing force 22 - 259 kN
      • total electric power approx. 85 kVA
      • process documentation by PC control system IPA-NT
      • electronic stroke measuring

      Options

      • extended pressing force range: 3 - 28 and 22 - 259 kN
      • temperature measuring with pyrometer up to 2.400°C, higher on request
      • high temperature with pyrometer measurement, 28 - 330 kN
      • larger graphite electrodes
      • insulation of the vacuum chamber with graphite felt
      • manual thermocouple box with 2 – 6-fold control
      • active suction
      • UPS („uninterrupted power supply“) for the PLC
      • barcode reader with handheld scanner incl. adjustment
      • repainting
      • wax and drop trap for protecting the vacuum pump
      • measuring and recording of secondary voltage, current and / or vacuum
      • fine vacuum 5x10-2 mbar
      • machine and control cabinet lighting

       

        FM 512

        Magazine FM 512

        Effective and flexible working due to comfortable connection to the machine. The magazine is movable on rollers and enables an exact refitting.

        • incl. two clamping frames (clear width 220 x 200 mm)
        • incl. integrated coding system for selection of the corresponding sintering program
        • for up to 12 slamping frames
        • unattended working for 2,5 – 3 hours
        • Dimensions (WxDxH): 2.060 x 1.850 x 1.640 mm

        Options

        • barcode for the automatic program identification
        • clamping frame (clear width 220 x 200 mm)

        MFZ 554

        Magazine MFZ 554

        • incl. four clamping frames (clear width 220 x 200 mm)
        • incl. integrated coding system for selection of the corresponding sintering program
        • for up to 54 clamping frames
        • unattended working for 10 - 13 hours

        Options

        • barcode for the automatic program identification
        • clamping frame (clear width 220 x 200 mm)

        IPA NT

        Process documentation IPA NT

        PC connection of Dr. Fritsch Sintering presses DSP 507, DSP 510, DSP 515, DSP 520 and DSP 535

        IPA NT Monitor

        • recording and display of process curves and data
        • simultaneous visualization of several machines
        • export of process data in a database

        IPA NT Organizer

        • administration of data sets in a database
        • transmission of parameter sets between PC and machine

        Overview Sintering Presses

        Dr. Fritsch-Quality:

         

        for the pressure sintering of

        • hard metals and metal bonds
        • advanced ceramics and ceramic bonds
        • composites
        • FGMs (Functionally Graded Materials)
        • connections of sinter materials and carriers
         

        for the production of various products as e.g.

        • friction materials
        • thermoelectric materials
        • sputter targets
        • armour materials
        • heat sinks
        • parts for aerospace applications
        • and many more