LSP 100

FAST/SPS Maschine: LSP 100

FAST/SPS-Sintering Press

LSP 100

Machine for Universities and Research Institutes

FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
Suitable for small parts 10-30mm
Compact design and attached wheels allow flexible positioning in laboratory
technical data: to be announced

MSP 5

FAST/SPS Maschine: MSP 5 + MSC 5

FAST/SPS-Sintering Press MSP 5

Machine for continuous production: after the sintering process in the FAST/SPS Sintering Press MSP 5, the workpiece can be shifted under inert gas and vacuum to the optional Cooling Unit MSC 5. For materials with long cooling times, this increases the productivity significantly.

FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
Suitable for high quantities as well as large sintering parts (e.g. diameter 400mm)
Small footprint and compact design allows flexible installation on one work floor.
Various automation solutions available upon request incl. external pre-heating
Electrical Power: 420 kVA
Pressing force: Max. 5000 kN (range: 10-100%)
Graphite electrodes (LxWxH) in mm: 450 x 450 x 100 or Ø 450 x 100
Software for process documentation via PC

Options

Cooling Unit MSC 5 with automated transportation of stack under inert gas and vacuum
Sintering temperature up to 3000°C
Smaller transformer
Smaller hydraulic cylinder
Up to 4 pyrometer measurements with maximum temperature control function
Additional measurement of thermocouples (min. 3 pieces) with maximum value control. Not applicable in combination with Cooling Unit MSC 5.
Mold handling system (e.g. scissor lift or automation)
Insulation of sintering chamber with graphite felt
Barcode reader for automated sinter program selection
Measurement & recording of vacuum
Measurement & recording of secondary current
Software for sinter program administration via PC

DSP 535

FAST/SPS-Sintering Press DSP 535

FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
electronic stroke measuring
high productivity due to short cycle times
economical due to vacuum (20 mbar) and inert gas system (up to 5 % H₂)
pressing force 39 - 461 and 51 - 603 kN
total electric power approx. 420 kVA
process documentation by PC control system IPA-NT
thermo couple box with triple control
temperature control in exchange parts

Options

reduction of opening height
switchable pressing force: 35 – 414 kN and 47 – 555 kN
switchable pressing force: 61 – 725 kN und 76 – 904 kN
switchable pressing force: 61 – 725 kN und 76 – 904 kN
extended pressing force range: 49 - 482 kN und 173 - 2072 kN
temperature measuring with pyrometer up to 2.400°C, higher on request
pyrometer measurement through hydraulic cylinder
normal temperature with pyrometer measurement, 47 - 555 kN
high temperature with pyrometer measurement, 47 - 555 kN
insulation of the vacuum chamber with graphite felt
additional cooling plates top/bottom for reduction of cooling time
active suction
UPS („uninterrupted power supply“) for the PLC
barcode reader with handheld scanner incl. adjustment
fine vacuum 5x10^-2 mbar
automatic door clamping for overpressure 0,1 – 0,5 mbar
larger graphite electrodes
high temperature 300 – 2.400° C, incl. laterally fixed pyrometer or trough cylinder
three additional thermocouple sockets for display
inert gas supply through below graphite electrode
repainting
machine and control cabinet lighting
wax and drop trap for protecting the vacuum pump

DSP 520

FAST/SPS-Sintering Press DSP 520

FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
electronic stroke measuring
high productivity due to short cycle times
economical due to vacuum (20 mbar) and inert gas system (up to 5 % H₂)
pressing force 39 - 461 and 51 - 603 kN
total electric power approx. 250 kVA
process documentation by PC control system IPA-NT
thermo couple box with triple control
temperature control in exchange parts

Options

reduction of opening height
switchable pressing force: 35 – 414 kN and 47 – 555 kN
switchable pressing force: 61 – 725 kN und 76 – 904 kN
switchable pressing force: 61 – 725 kN und 76 – 904 kN
extended pressing force range: 49 - 482 kN und 173 - 2072 kN
temperature measuring with pyrometer up to 2.400°C, higher on request
pyrometer measurement through hydraulic cylinder
normal temperature with pyrometer measurement, 47 - 555 kN
high temperature with pyrometer measurement, 47 - 555 kN
insulation of the vacuum chamber with graphite felt
additional cooling plates top/bottom for reduction of cooling time
active suction
UPS („uninterrupted power supply“) for the PLC
barcode reader with handheld scanner incl. adjustment
fine vacuum 5x10^-2 mbar
automatic door clamping for overpressure 0,1 – 0,5 mbar
larger graphite electrodes
high temperature 300 – 2.400° C, incl. laterally fixed pyrometer or trough cylinder
three additional thermocouple sockets for display
inert gas supply through below graphite electrode
repainting
machine and control cabinet lighting
wax and drop trap for protecting the vacuum pump

DSP 615

FAST/SPS-Sintering Press DSP 615

FAST/SPS sintering of metal and cermaic bonds by precise control of temperature, pressure, stroke and time
electronic stroke measuring
high productivity due to short cycle times
economical due to vacuum (20 mbar) and inert gas system (up to 5 % H₂)
pressing force 50 - 650 kN
total electric power approx. 180 kV
process documentation by PC control system IPA-NT

Options

extended pressing force range: 5 - 650 kN
normal temperature with pyrometer measurement
high temperature with pyrometer measurement
temperature measuring with pyrometer up to 2.400°C, optionally up to 3.000°C
triple control to manual thermocouple box
three additional thermocouple sockets for display
barcode reader with handheld scanner incl. adjustment
active suction
UPS („uninterrupted power supply“) for the PLC
insulation of the vacuum chamber with graphite felt
larger graphite electrodes
fine vacuum 5x10^-2 mbar
repainting
wax and drop trap for protecting the vacuum pump
measuring and recording of secondary voltage, current and / or vacuum
machine and control cabinet lighting
magazines
- MFZ 554
- FM 512

DSP 507

FAST/SPS-Sintering Press DSP 507

suitable for research and development as well as production
high productivity due to short cycle times
economical due to vacuum (20 mbar) and inert gas system (up to 5 % H₂)
pressing force 22 - 259 kN
total electric power approx. 85 kVA
process documentation by PC control system IPA-NT
electronic stroke measuring

Options

extended pressing force range: 3 - 28 and 22 - 259 kN
temperature measuring with pyrometer up to 2.400°C, higher on request
high temperature with pyrometer measurement, 28 - 330 kN
larger graphite electrodes
insulation of the vacuum chamber with graphite felt
manual thermocouple box with 2 – 6-fold control
active suction
UPS („uninterrupted power supply“) for the PLC
barcode reader with handheld scanner incl. adjustment
repainting
wax and drop trap for protecting the vacuum pump
measuring and recording of secondary voltage, current and / or vacuum
fine vacuum 5x10^-2 mbar
machine and control cabinet lighting

IPA NT

Process documentation IPA NT

PC connection of Dr. Fritsch Sintering presses DSP 507, DSP 510, DSP 515, DSP 520 and DSP 535

IPA NT Monitor

recording and display of process curves and data
simultaneous visualization of several machines
export of process data in a database

IPA NT Organizer

administration of data sets in a database
transmission of parameter sets between PC and machine

Overview Sintering Presses

Dr. Fritsch-Quality:

for the pressure sintering of

hard metals and metal bonds
advanced ceramics and ceramic bonds
composites
FGMs (Functionally Graded Materials)
connections of sinter materials and carriers

for the production of various products as e.g.

friction materials
thermoelectric materials
sputter targets
armour materials
heat sinks
parts for aerospace applications
and many more