Cold pressing Machines | Dr. Fritsch
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KPV 300

Volumetric Cold Press KPV 300

Task:

  • Fully automatic cold press for single or multi-layer segments with/without diamond-free base

Main features:

  • High productivity due to
    • 10-12 strokes per minute.
    • Use of moulds with multiple cavities possible.
  • Optimised production of segments with diamond-free base through granulate feed by means of split filling shoe on linear or radius track.
  • Constant segment weight
  • Short changeover times and simple operation
  • Higher green density: compaction with up to 400 kN pressing force.
  • Intuitive operator guidance via touchscreen control panel.
  • Discharge function
  • Maximum flexibility thanks to the use of different filling systems
  • Larger workpiece geometries possible
  • Including passive suction with 2 suction nozzles.

Options:

  • Active extraction with fan
  • Set of split double filling shoes for 2-fold cavity
  • Mould for multiple cavities
  • Ring adapter
  • Adapter ring for KPV 218 moulds; inner Ø 90 mm, outer Ø 120 mm
  • More pressing force: 60-600 kN.
  • set diamonds with DiaSet V3
  • Segment magazine SMV 218

Cold pressing

Cold pressing of diamond segments and green compacts is a process for producing diamond tools such as diamond segments with and without a base, segment rings and green compacts for diamond saw wires by applying pressure at room temperature. There are two pressing methods, namely gravimetric cold pressing, in which the dosing of materials is based on weight, and volumetric cold pressing, which doses on a volume basis.

The purpose of cold pressing is to create precise and robust diamond tools that enable specially shaped segments and green compacts for various applications. The aim is to achieve high density and strength in the end products.

Adjustable pressing parameters for different materials are crucial for precision and control. Monitoring the pressure during the pressing process and the ability to adapt to different mould sizes and shapes ensure precise implementation of the process.

Quality improvement is demonstrated by ensuring high density and hardness of the pressed diamond tools, minimising defects and irregularities in the end products and ensuring consistent quality for optimum performance.